AC Compressor Controller for 230 V HVAC Systems

Overview

Versa Drives’ AC compressor controller is designed for 230 V single-phase input and three-phase compressor motors in the ~1.5 kW class. It is a compact, field-proven drive built specifically for residential and light-commercial HVAC systems such as air conditioners and heat pumps.

Using a linear V/F control strategy with integrated protections, blower/fan relays, and an RS-232 interface, this controller gives OEMs a complete solution to drive standard HVAC compressors with precise speed control and improved energy efficiency.


Key Features

230 V single-phase input, 3-phase compressor output

  • Input: 168–264 V AC, 50 Hz
  • Output: 3-phase 180 V AC, 35–65 Hz

Up to 1.8 kW compressor power

  • Suitable for compressors in the ~1.5 kW class (check detailed specs for exact limits)

Integrated HVAC control features

  • Four 230 V, 5 A relays to control blower and auxiliary fans
  • Two-digit seven-segment LED display with tactile keypad for local setup
  • Up to three thermistor inputs for temperature and protection functions

Robust protections

  • Over-voltage, under-voltage, over-current, motor overload, over-temperature

Built-in EMI filter

  • Helps OEMs meet EMC requirements with reduced external filtering

Industrial-grade design

  • Operating temperature: 0–45 °C
  • Humidity: up to 90% (non-condensing)
  • Vertical mounting, compact footprint (see datasheet for dimensions)

Typical Applications

  • Split AC outdoor units (scroll or reciprocating compressors)
  • Packaged and ducted HVAC units
  • Small heat pumps and air-to-water systems
  • Custom AHU / chiller modules using single-phase 230 V supplies

How OEMs Use This Controller

  • Direct replacement for conventional compressor starters with speed control
  • Variable-speed operation for better comfort and efficiency
  • Integration with system controller / thermostat via digital I/O and analog references
  • Simplified wiring with integrated blower relays and thermistor interfaces

Technical Specifications – Summary

Use the detailed datasheet table on the page for exact electrical and mechanical values.

Parameter Value
Input supply168–264 V AC, 50 Hz (single-phase)
Output3-phase 180 V, 35–65 Hz
Rated compressor powerUp to 1.8 kW
Control methodLinear V/F
ProtectionsOver-voltage, under-voltage, motor overload, over-current, over-temperature
User interface2-digit 7-segment display + tactile keys
Thermistor inputs3 channels
Fan / blower relays4 × 230 V AC, 5 A
EMI filterIn-built
Operating positionVertical
Ambient temperature0–45 °C
Max humidity90% (non-condensing)

Why Versa Drives for AC Compressors?

  • Domain expertise in motor-drive co-design – compressor, fan and pump drives from 20 W to 10 kW.
  • Rugged design for Indian conditions – wide voltage tolerance, high humidity operation.
  • Faster time-to-market for OEMs – ready platform, easily customised firmware and I/O.

Call to Action

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